Keepsake Wine Box

Keepsake Wine Box

My son, Clinton, asked me to build a Keepsake Box to put a bottle of wine in as part of his wedding ceremony. On their 1-year anniversary, he and his wife will open the box, retrieve the wine, and read the letters they wrote to one another (also sealed in the locked box).

I agreed and immediately began researching the how to build the box. Boxes are “easy” but this one needed to look special (no pressure, it’s just for the wedding). I wasn’t too concerned with being able to construct the box, mostly what concerned me was the finish. Finishing makes or breaks a project. After looking through hundreds of publications in my woodworking library, an article by Mac Wentz in issue #105 (January 2004) of American Woodworker caught my attention.

The box(es) in the article were attractive, buildable, and the author suggested finishes that were simple but elegant. The proportions of the American Woodworker box scaled well to my wine box requirements (not quite Golden Ratio, but close). It also accommodated a lock which would be used to seal the box at the ceremony.

Every weekend and evening I could spare went into the construction of the box to get it finished on time. I’m happy with the results and glad I was able to get it completed on time. I learned a lot. It’s great to build things for people you care about; they can have this for the rest of their lives.

Miter Attachment for Crosscut Sled

Image of the crosscut sled with the miter attachment in place.

The first, and maybe only, accessory I plan for my new crosscut sled is the miter attachment. I finished building it today; it looks good and works great.

This project has been sitting on the shelf for a long time and I’m happy to have gotten back to it and finished it. It’s especially nice to get such good results.

Now I’m moving on to assembling (and learning to use) my box joint jig.

Table Saw Cross Cut Sled

Crosscut Sled

For years—okay, a decade (maybe more)—I’ve wanted a cross cut sled for my table saw. It sounds easy; why not just stick some wood together and get on with it? Right? Well, once you start thinking about it, it’s a complicated build.

A piece of plywood (3/4″ for rigidity) to make the base sled. Some designs use 2×6’s and 2×4’s for the front and rear fences. How do I square the rear fence to the sled? It goes on and on! How does one decide what design and what materials to use to build the thing? There are great designs that don’t fit my needs and I didn’t feel confident enough to modify the designs for myself.

Then I came across a design for a Cross Cut / Miter Sled by Nick Ferry on YouTube. Not only does he use materials I find quite satisfactory (Baltic birch plywood and Kreg hardware) but he uses a squaring method (5-cut method by William Ng; Ng is a genius…watch all his YouTube stuff) to square up the rear fence.

So, I found myself at the point where I had a design and construction method I liked and no other excuses not to build the thing. Well, in that situation I had to build it, of course. The pictures in the album above show the build without the miter attachment accessory. I’ll build the miter attachment accessory next.

Anyway, once I completed the cross cut sled, I was able to tune it to < 0.002″ over 22″ accuracy. That’s way more accurate than I was expecting and I’m very happy with the results. Also, as an added bonus, Wendy (my wife), made the caution decals for the sled. They take the project to a whole new level of professional quality.

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