It has been three years in the making but I finally finished my handgun rack. It was substantially complete back in March 2015 but I never liked the solutions I was using for the gun slots.
I tried using CA glue to attach hook & loop (Velcro®) with the loop side exposed and the hook side glued to the wood. That didn’t work. It didn’t adhere well and it wasn’t very good padding. That’s when I shelved it to research new ideas.
Over the next couple of years I thought of different padding materials and different adhesives. I moved toward using felt early on but I was always concerned with the adhesive bleeding through the fabric and, therefore, nullifying the padding effect. The fabric would be like sandpaper once the glue set up.
Another issue was that I didn’t feel like I was capable of cutting fabric at a consistent width to match the width of the plywood edge to which it would be adhered. During this time my wife taught me how she uses an Olfa® rotary cutter and a straightedge to cut strips of fabric with consistent widths. That problem was solved.
Next, on Tested.com, I saw how Adam Savage glued fabric (and foam) with 3M Super 77 spray adhesive. The adhesive is sprayed on both pieces being bonded together and it has a low absorption rate on fabrics. It’s the perfect solution for what I was doing. Since it works great on foam, too, it will help me on another languishing project where I have to glue pieces of rubber foam together.
Finally, on McMaster–Carr (wonderful web site), I found wool felt in different thicknesses. I was able to get a 12″ x 72″ x 3/16″ thick piece of wool felt and, by my reasoning, it would be thick enough to prevent the adhesive from bleeding through. In actuality I found that the adhesive would work just as well on thinner felt but I’m happy with the results of the felt I used this time.
It took a long time but I didn’t give up on this project even while it was shelved and I was working on others. It’s very rewarding to finish this project and get the great results.